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Technical Paper

Real-Time Engine Models

2003-03-03
2003-01-1050
Engine management systems in modern motor vehicles are becoming increasingly extensive and complex. The functionality of the control units which are the central components of such systems is determined by the hardware and software. They are the result of a lengthy development and production process. Road testing of control units, together with testing them on the engine test bench, is very time consuming and costly. An alternative is to test control units away from their actual environment, in a virtual context. This involves operating the control unit on a Hardware-in-the-Loop test bench. The control unit's large number of individual and interlinked functions necessitates a structured, reproducible test procedure. These tests can, however, only be conducted once an engine prototype has been completed, as the parameters for the existing conventional models are determined from the data measured on the test bench.
Technical Paper

Determination of Flame-Front Equivalence Ratio During Stratified Combustion

2003-03-03
2003-01-0069
Combustion under stratified operating conditions in a direct-injection spark-ignition engine was investigated using simultaneous planar laser-induced fluorescence imaging of the fuel distribution (via 3-pentanone doped into the fuel) and the combustion products (via OH, which occurs naturally). The simultaneous images allow direct determination of the flame front location under highly stratified conditions where the flame, or product, location is not uniquely identified by the absence of fuel. The 3-pentanone images were quantified, and an edge detection algorithm was developed and applied to the OH data to identify the flame front position. The result was the compilation of local flame-front equivalence ratio probability density functions (PDFs) for engine operating conditions at 600 and 1200 rpm and engine loads varying from equivalence ratios of 0.89 to 0.32 with an unthrottled intake. Homogeneous conditions were used to verify the integrity of the method.
Technical Paper

Automotive Software Development: A Model Based Approach

2002-03-04
2002-01-0875
This article focuses on model based development of electronic control units (ECUs) in the automotive domain. The use of model-based approaches solves requirements for the fast-growing integration of formerly isolated logical functions in complex distributed networks of heavily interacting ECUs. One fundamental property of such an approach is the existence of an adequate modeling notation tailored to the specific needs of the application domain together with a precise definition of its syntax and its semantics. However, although these constituents are necessary, they are not sufficient for guaranteeing an efficient development process of ECU networks. In addition, methodical support which guides the application of the modeling notation must be an integral part of a model-based approach.
Technical Paper

CAE Driven Passive Safety Development for a Sports Activity Vehicle (SAV)

2000-12-01
2000-01-3320
Sport Activity Vehicle (SAV) share a growing market of an entirely new class of vehicles. Outstanding comfort in traditional on-road and also off-road terrain combined with leading edge technology are basic features of this concept. But in addition to that, the SAV has to offer the same overall safety features, expected by e.g. a luxury-segment sedan. A way to ensure the BMW X5 becoming one of the safest cars was the consequent use of simulation techniques in passive safety development. This paper deals with introduction of a CAE driven development process for passive safety in the BMW X5 project, focusing on examples in front and side impact.
Technical Paper

Finding Ultimate Limits of Performance for Hybrid Electric Vehicles

2000-08-21
2000-01-3099
Hybrid electric vehicles are seen as a solution to improving fuel economy and reducing pollution emissions from automobiles. By recovering kinetic energy during braking and optimizing the engine operation to reduce fuel consumption and emissions, a hybrid vehicle can outperform a traditional vehicle. In designing a hybrid vehicle, the task of finding optimal component sizes and an appropriate control strategy is key to achieving maximum fuel economy. In this paper we introduce the application of convex optimization to hybrid vehicle optimization. This technique allows analysis of the propulsion system's capabilities independent of any specific control law.
Technical Paper

Analysis of a Passive Thermal Control System for use on a Lightweight Mars EVA Suit

2000-07-10
2000-01-2480
Development of a suitable EVA suit for use on Mars will be a significant technological challenge. A particular concern is the excessive weight of existing planetary spacesuit designs. Mars has approximately one-third of the Earth's gravitational pull. Therefore, heavy suits will significantly hamper effective EVA operations. A suit design investigated by research groups from Stanford University and U.C. Berkeley uses semi-permeable membranes as a passive thermal control system. This design replaces the bulky active thermal control systems in more traditional spacesuit designs by working with the natural thermal control mechanisms of the human body. This idea is only possible due to the unique Martian atmosphere and the normal way in which the human body regulates its own temperature via sensory feedback to the brain, sweat, and regulation of blood flow.
Technical Paper

The new generation of BMW child seat and occupant detection system SBE2

2000-06-12
2000-05-0274
A new generation of BMW child seat and occupant detection system SBE2 for a smart airbag system is described. The SBE2 system consists of two subsystems: OC (occupant classification) and FDS (field detection system). The OC system is a force-sensitive sensor array that measures a pressure profile. The FDS system detects child seat and occupant according to the change of electrical field generated by four capacitive plates. Combining the signals from both subsystems, the BMW SBE2 system can distinguish fully automatically between a child seat and a person.
Technical Paper

Advanced material technologies meeting the challenges of automotive engineering

2000-06-12
2000-05-0049
Advanced material technologies play a key role in automotive engineering. The main objective of the development of advanced material technologies for automotive applications is to promote the desired properties of a vehicle. It is characteristic of most materials in modern cars that they have been developed especially for automotive requirements. Requirements are not only set by the customer who expects the maximum in performance, comfort, reliability, and safety from a modern car. Existing legal regulations also have to be met, e.g., in the areas of environmental compatibility, resource preservation, and minimization of emissions. To achieve goals like weight reduction or increased engine performance permanent material developments are essential. In this paper, numerous examples chosen from body, suspension, and powertrain components show clearly how low weight technologies, better comfort, and high level of recyclability can be achieved by advanced material solutions.
Technical Paper

Evaluation of the Recyclability of Vehicles During the Product Development Phases

2000-04-26
2000-01-1469
In a voluntary agreement, the German automobile industry has undertaken to recover 95 percent by weight of End–of–Life Vehicles in the year 2015. In addition, the European draft directive on „End–of–Life Vehicles” recycling calls for evidence that at least than 85 percent by weight of the materials are suitable for material recycling. It is therefore essential while new vehicles are being developed to be in a position to assess their suitability for dismantling and recycling. An automobile consists of a large number of individual components, each of which must be examined separately before a well–founded statement regarding the overall recycling level can be made. For this purpose the BMW Group has developed its own dismantling software which permits virtual dismantling analysis even during a vehicle's development phase and thus enables suitability for recycling to be determined at the earliest possible time.
Technical Paper

Incorporating INS with Carrier-Phase Differential GPS for Automatic Steering Control of a Farm Tractor

1999-09-14
1999-01-2851
This paper evaluates the use of a low cost inertial navigation system (INS) combined with Carrier-Phase Differential GPS (DGPS), to provide continuous position and attitude estimation for the control of a farm tractor. The INS system is used for dead-reckoning navigation to control the vehicle through short GPS outages. An Extended Kalman filter combines INS and Doppler radar measurements with cm-level Carrier-Phase Differential GPS measurements for continuous position and attitude estimation of the tractor. Results are given which verify the ability of the INS system to provide a heading accuracy within ±0.6° for control of the tractor. Additionally it is shown that the dead-reckoning system can provide position and attitude estimation to control the tractor to within ±0.3 meters through a short GPS outage.
Technical Paper

An Integrated Development Environment for Calibration Development Engineers

1988-11-01
881765
The engine calibration development process has been examined. Based on observations made during the author's 5 years of calibration development experience, a model of the calibration development cycle is presented. Particular attention was paid to the needs of the calibration development engineer during this cycle. To address these needs, we have built an Integrated Development Environment prototype, and present specific examples of the use and potential of this tool.
Technical Paper

Closed Loop Control of Lean Fuel-Air Ratios Using a Temperature Compensated Zirconia Oxygen Sensor

1976-02-01
760287
Several recent papers describe closed loop fuel-air ratio control systems designed to operate at stoichiometric conditions because of the high three-way catalyst conversion efficiencies which occur only in a narrow band around stoichiometric. This paper investigates closed loop control of fuel-air ratio using a temperature compensated zirconia sensor at other than stoichiometric conditions. If engines can be made to run at very lean(Φ≈0.6-0.7) equivalence ratios through greater attention to proper fuel-air mixing and vaporization, CO, HC, and NOx emissions are minimized simultaneously. Closed loop control in the lean region makes the system insensitive to parameter variations and allows the fuel-air ratio to be maintained closer to the lean limit than would be possible under conventional open loop conditions.
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